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The film explores a confrontation between Iron Man and the villainous Ezekiel Stane, who develops new bio-technology that seemingly outclasses the Iron Man armor. After Stane unleashes a terrorist attack and sets Tony Stark up to take the fall, Iron Man must evade S.H.I.E.L.D.'s man hunt and find a way to clear his name.

The series follows the adventures of teenage child prodigy Tony Stark, and his alter ego of Iron Man, as he uses his technological inventions to stop villains such as Mandarin, Mr. Fix, and Iron Monger. His friends, Jim ‘Rhodey’ Rhodes and Pepper Potts help him on his courageous, and dangerous adventures.

Tony Stark, CEO of a large weapons manufacturer, physicist, engineer, and brilliant inventor, is wounded by shrapnel from one of his own weapons. While held captive by terrorists, he develops the Iron Man Suit and escapes. From that day on, he vows not to waste his second chance at life and to change the world for the better. For that purpose, he comes to Japan. In Lab 23 in Japan, great strides have been taken to develop, and build, a unique power station which does not run on fossil fuels, the Arc Station. Stark intends to join this project, and, for that, he is ready to announce his retirement as Iron Man. At the same time, he will also announce the Mass-produced Iron Men, to which he will pass on his duties. However, during the ceremonies, Stark is suddenly attacked by combat mecha belonging to an organization known as Zodiac.